Custom Furnaces

Denton TSI’s goal in providing custom solutions is to maximize product quality, while simultaneously minimizing client risk. Denton TSI uses standardized detail design and manufacturing processes integrated within its quality management system to meet project goals.

In a unique custom furnace manufacturing process, Denton TSI integrates engineering and manufacturing phases, while working closely with the client for high quality, safety, performance, and reliability throughout the project’s life cycle.

Denton TSI will work with technical experts and subcontracted manufacturing companies to develop and provide an integrated custom solution.

Project Example

Brominated Carbon Production System
Features
  • Provided 360° life-cycle services from concept to full capable system design
  • Continuous production of brominated carbon for mercury control at coal fired power plant
  • Skid mounted system that permits ease of installation on site
  • Developed full scale project, budgets, and equipment specifications
  • Conducted full NFPA process and HAZOP analysis

Project Detail

Capabilities
600 lbs/hr of brominated carbon from coal feedstock and salt solution
Technologies
Natural Gas compressor
Inline milling technology
High temperature quench/cyclone with continuous production monitoring
Modular assembly
Oxy-fuel burner

Specifications
Power generation market
Customer user specifications

Project Example

Continuous Annealing Furnace
Features
  • Developed process requirements, controls needs, and equipment selection to meet customer needs
  • Process furnace provides 30 individual zones of control for three quartz muffles
  • Muffles have independent special atmosphere flow/exhaust control, gas mixing system, and vacuum pumps for automated and safe pump down requirements, and isolation valves to increase furnace up time
  • New design increases production capacity by 200%, providing a fully automated process furnace with controlled exhaust and high hydrogen concentration capability
  • Developed safe means of providing 5% hydrogen/argon annealing atmosphere and segregated exhaust flow rates that meet customer requirements
  • Integration and automation of furnace operations and hard coding best operating practices and parameters

Project Detail

Capabilities
Uniformity +/-1°C
Maximum temperature: 1200°C
Normal operating range: 150°C - 1100°C
30 zones of control
Mixing gas concentration +/-.2%
Technologies
Three parallel quartz tube and heater box design
Independent muffle pressure control
Independent vacuum pump operation for fully automated load/unload programming capabilities
Allen Bradley controller and operator touch screenPre-formed electric heater panel design
Forming gas mixer integration
Independent forming gas flow distribution control and monitoring
Over pressure control
Individual muffle control
Muffle vacuum system
Single HMI interface with multi-PLC based control platform

Specifications
Customer furnace specifications